160 Tons Heavy-Duty Omnidirectional Electric Transfer Cart

160 tons heavy duty transfer cart Parameter Requirements

Overall Dimensions (L×W): Approx. 9000mm × 4800mm, mid-height ≤ 750mm

Load Capacity: ≥ 160t

Number of Axles: 4 axles, 16 wheels

Working Power Supply: 380V; Control Power Supply: AC220V (wired remote control: AC36V or DC24V).The cart shall be equipped with 380V power inlet and 220V power outlet, both with waterproof protection.The tooling shall be powered by the cart.

Operation Modes: Local operation, wireless operation; equipped with wireless controller.

All hydraulic stations shall be equipped with pressure alarm devices.

Electrical cabinet, hydraulic station, battery, etc. shall be integrated into the cart.

Configuration & Functional Requirements for Heavy-Duty Transfer Cart

• The transfer cart shall meet the load-bearing requirements for installed components, and be capable of free travel, vertical lifting and adjustment to support long-distance transportation, steering, lifting and other operations.It shall allow preliminary positioning of rudders, wheels and axles via the cart itself.
• Drive Mode: Powered by high-power motor, full hydraulic transmission, microcomputer control, automatic driving, tire-type heavy-duty structure.Capable of transporting rudders, propellers and shafts on various road surfaces.Equipped with lithium battery, with sufficient capacity for 5km fully loaded operation.
• All digital signals on the cart shall adopt dry contacts.
• Equipped with one-key master control switching function; after switching, the cart control shall be fully taken over by our control system.
• The electrical control cabinet of the tooling shall be installed at the bottom or side of the cart.

Lighting System:

• Under-cabinet lights installed below the platform
• Direction indicator lights and vehicle fault alarm lights at both ends of the platform
• 4 hazard warning lights installed at prominent positions

Hydraulic Requirements

1. The hydraulic system shall adopt a medium-pressure pump station.
2. Hydraulic oil cleanliness shall meet NAS 6 grade.
3. The cart shall be built with two independent hydraulic systems:
4. One for lifting control of the cart
5. One for supplying oil cylinders in the tooling mechanism on the cart, with pressure 25MPa and flow rate >80L/minThe hydraulic station supplying the tooling shall adopt dual pumps.
6. Overload protection shall be provided via safety valves.
7. All hydraulic components shall be convenient for later maintenance and repair, easy to assemble and connect, and shall not be exposed.Valves installed externally shall be equipped with protective covers.
8. The oil tank shall be designed for internal cleaning and easy oil replacement, equipped with oil level gauge, oil temperature gauge, observation window and oil drain port.
9. The oil tank shall be made of stainless steel.
10. Pressure sensors and pressure gauges shall be installed in all oil cylinder circuits to display actual working pressure.Additional pressure gauge connectors shall be provided for maintenance.
11. The hydraulic system shall be equipped with a forced cooler to reduce oil temperature.
12. To ensure accurate hose connection, combined quick connectors with pressure relief shall be used to prevent wrong piping (marked with identification numbers).
13. Heating device shall be installed: automatic heating when temperature is below allowable working temperature, and automatic stop when target temperature is reached.
14. An oil drain device shall be installed at the lowest point of the entire hydraulic system for easy oil draining, oil receiving and oil replacement.
15. Anti-wear hydraulic oil shall be used.

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